Manual Taping Machine

Manual insertion of components with automated Leader and Trailer cycle. Flat surface leveled with the carrier tape make work ergonomic for operator. Parts can be placed into carrier tape from both sides. Part presence sensor check for empty pockets while fill-in procedure and filled pockets while leader and trailer procedure. Operated by a footswitch. Touch screen terminal with piece counter, working mode and heater temperature data. Operates also as a three color signal tower. Machine available in various configurations

Touch screen operation

Basic information display: counter, current/set temperature and working mode.

Three colour backlight signalizing machine state:

  • Green: normal operation
  • Orange: warning  (limited operation)
  • Red: malfunction (stopped)

Setup menu provide setting as:

  • Temperature adjustment
  • Pitch adjustment
  • Welding type – time – cycle
  • Trailer/Fill in/ Leader quantity
  • and many more…

Stepper Drive

Stepper motor with encoder closed loop provide highly accurate positioning and automatic error correction in case of tape blockage.

Positioning resolution 0,05mm.

Easy load tape procedure enables lift-up sprocket wheel cover.

Dual drive for double sprocket carrier tapes.

 

Heater block & Welding

Fast exchangeable heater block.

Welding position set with positioning screw (optional micrometer).

Protection for hot areas.

Adjustable temperature and welding pressure for each heater block.

Continuous and Step weld mode.

Suitable also for PSA cover tapes.

 

Cover Tape Guide Rollers

Lift up system help operator to set the cover tape easily.

Cover tape position adjustment integrated on the guide roller.

With turning the wheel operator can fine adjust position of the wheel.

Fast changeable guide rollers for different cover tape width.

 

Cover Tape End / Near End Function

Intelligent sensing technology allows operator warnings according to the minimum required cover tape length.

When cover tape run out the machine automatically stop.

Constant tension of cover tape is provided by innovative design of tension mechanism.

 

Part Presence Detection

 

 

Part presence sensor integrated.

In combination with working mode detects cavity status (filled, empty).

In case of nonconformity stops the machine and warn the operator.

Optional vision checker for orientation detection.

 

Adjustable Width

All units have adjustable width, while fixed units have possibility of micro adjustment according to the carrier tape tolerance, variable units can be adjusted for all types of carrier tapes.

Width adjustment depends on the model.

 

 Tape width
 From 8mm to 200mm
 Tape pitch
 From 2mm to 72mm
 Max pocket depth
 40mm
 Temperature control

 Dual control with digital readout. From 30°C to 250°C

 Power supply
 230VAC, 2A
 Compressed air supply
 6bar, 10L/min
 Dimensions (L × P × H)  1 500mm × 550mm × 500mm
 Weight 20kg

 

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